Fabric to Foam

Fabric to Foam

Industry Leader for Fabric to Foam Laminations

Rubberlite’s processes include fabric to foam lamination using a non-solvent based, reactive hotmelt adhesive system.

This system creates a permanent fabric-to-foam bond that also allows for unlimited omni-directional stretch with a full and complete return to its original shape. By implementing a proprietary system not using a solvent-based adhesive, we avoid the harmful effects of residual solvent off gassing.

We provide a proven process with excellent quality control for laminating both stretch and non-stretch fabric to foam. Our wide range of elastomeric materials include:

  • Polyurethane
  • Vinyl-nitrile
  • Cross-linked polyethylene
  • Neoprene blends
  • EVA
  • Pure neoprene

Our most common substrates are pure neoprene and polyurethane foam. Typical applications include sporting goods, sports medicine, orthopedic soft-goods and after market insoles. Our adhesive is latex free and TOSCA listed.

Fabrics

At Rubberlite, we know that meeting your needs in an efficient and cost-effective manner is essential to your success. Because of that we stock a variety of fabrics that will meet your application requirements.

We can also source custom fabrics or laminate your supplied fabric to our foams. We have the expertise and ability to source or develop the fabric demanded by your application. Rubberlite is your single source for design, development and supply needs.  Here are the most common fabric styles processed by Rubberlite:

200 Series-  Unbroken loop for hook and loop applications

300 & 400 Series- Light weight polyester fabric

670 Series- Economy grade UBL

700 Series- Nylon/Spandex for high stretch applications

800 Series- Heavier weight fabrics for high abrasion resistance

900 Series- Light weight 100% nylon